The whole-process manufacturing system of KEBEI laser, building the foundation of quality

In the field of industrial manufacturing, annealing furnace plays an indispensable role as a key heat treatment equipment. It can significantly improve the performance and quality of large structural parts through precise control of temperature, time and environment, and lay a solid foundation for subsequent processing and application.

 

As a full-process manufacturer, KEBEI Laser has its own 17.5m wide, 4m high, 2.5m deep mega annealing furnace, which, with its advanced heating and cooling system, is able to provide precise annealing and aging treatment solutions for workpieces made of different materials and with different specifications to ensure that every workpiece achieves the best performance status.

 

 

At present, KEBEI laser annealing furnace is open every day, the furnace burning flame day and night, the blazing high temperature seems to be a vivid portrayal of the vigorous productivity of KEBEI laser. Behind this busy scene, is a steady influx of orders, annealing furnace for the entire workshop production process provides a rock-solid strong protection.

 

 

While the annealing furnace is running efficiently, other production processes in the workshop are also working together like precision gears. KEBEI Laser has built a whole-process intelligent manufacturing system, which covers every step of the process, from the discharging of laser cutting machine, tube and plate laser cutting machine, welding of tooling bed, annealing and aging treatment, high-precision milling, sheet-metal discharging, bending and welding, sheet-metal automatic spraying, as well as the assembly and commissioning of the equipments. From the raw material discharging to the delivery of the final product, every link is cohesive with the wisdom and craftsmanship of KEBEI Laser.

 

In the raw material discharging link, KEBEI laser is equipped with advanced equipment, laser cutting machine, tube and plate laser cutting machine multiple equipment discharging cutting, to ensure the discharging dimensional accuracy, to meet the high efficiency of discharging multiple types of materials.

 

 

Welding of workpiece bed is one of the key steps in product manufacturing. KEBEI laser has an experienced and skilled welding team, they are skilled in a variety of advanced welding technology, in the welding process, the team members strictly follow the welding process specification, precise control of welding parameters, to ensure that the welding quality meets the high standard requirements.

 

 

After welding, the workpiece needs to enter the annealing and aging process, which is also where the KEBEI laser oversized annealing furnace plays an important role. Residual stresses will be generated during the welding process, and these stresses, if not eliminated in time, may lead to deformation or cracking of the workpiece in the process of use. Annealing aging treatment by heating the workpiece to a certain temperature and keep it for a certain period of time, and then slowly cooling it, so that the internal organization structure of the workpiece changes, so as to eliminate the residual stress and improve the dimensional stability and mechanical properties of the workpiece.

 

 

High-precision milling link is an important stage for fine processing of the workpiece. KEBEI laser CNC gantry milling were 60 meters flexible intelligent machining center, 12 meters machine, 8 meters machine, 5 meters machine, complete supporting, excellent equipment precision, batch processing production, high processing efficiency.

 

 

In terms of sheet metal processing, KEBEI laser also showed strong strength. The sheet metal undercutting link adopts advanced laser cutting machine and other equipment, which can quickly and accurately complete the undercutting work of various shapes of sheet metal parts. The bending process relies on high-precision CNC bending machines, which, through precise programming and operation, can bend the sheet metal parts into the required shapes and ensure the accuracy of the bending angle and dimensions. After these processes, the surface of the sheet metal parts is smooth and the dimensions are accurate, which provides a good foundation for the subsequent painting and assembly work.

 

 

The fully automatic spraying process of sheet metal is a key step to improve the appearance quality and anti-corrosion performance of products. KEBEI Laser has introduced an advanced sheet metal automatic spraying production line, which adopts automated spraying equipment and environmentally friendly coatings, and is capable of realizing efficient and even spraying of sheet metal parts. At the same time, the use of environmentally friendly coatings not only meets the national environmental requirements, but also effectively improves the anti-corrosion performance of the product, extending the service life of the product.

 

 

Finally, in the assembly and debugging of equipment, each production line of KEBEI Laser is equipped with professional engineers and precision testing equipment such as laser interferometer and collimator to ensure the operational stability and processing accuracy of each equipment through repeated and rigorous testing and verification.

 

 

The whole-process intelligent manufacturing system constructed by KEBEI laser realizes all-round and whole-process control from raw material to equipment assembly and commissioning. Through the close connection of all links, forming a complete production closed loop, KEBEI Laser can quickly respond to user needs and provide users with high-quality, customized product solutions.

 

In the future, KEBEI Laser will continue to uphold the spirit of innovation, and constantly optimize and improve the whole process of intelligent manufacturing system, in order to promote industrial manufacturing.